Cutting boards with planers will eventually go the way of the typewriter.Īnyway, I had Matt Ambrose of Ambrose Industrial Surfboards out of Pacifica cut my board from a Marko EPS blank. Those tools are electronic shaping machines. Personally, I'm more concerned with getting the board to come out the way I want it, and I don't see any reason not to use the best tools currently available. Some people don't think it counts to use a shaping machine. The actual board probably came out slightly off from those numbers, but should be pretty close. Here's a PDF file showing the board I designed. It's free, too, which is nice, and the files it outputs are compatible with most electronic shaping machines. Aku Shaper is a really easy-to-use CAD application specifically designed for making surfboards. I largely based this board on two existing boards I owned, made some measurements, and went to work in Aku Shaper. I needed to design the board I wanted to build. I put an 80lb bag in each bucket and it just makes these things a huge pain to move around. One tip - if you're anchoring your stands in buckets with cement, a single 80lb bag is plenty for both stands. These stands are really pretty straightforward, and anything close will probably work fine. I found a design for some stands online somewhere and built something similar. The first thing I needed for this project was somewhere to work. The build took place in August and September of 2010. It's a 5'10" thruster built from Marko EPS foam and Resin Research epoxy. I bought the tools, borrowed a friend's garage, and got to work. I decided I'd make do with what was available. But I'm 29 now, and thinking about surfboard design a lot lately had rekindled this idea. I've never had the space, and back then, I didn't have the money to buy tools and supplies, either. Ever since I was in high school, I've wanted to build my own surfboard.
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